ProductDevelopment

From concept to production-validated component — New Product Development (NPD), rapid prototyping, and industrialisation support that gets your ideas manufactured right the first time.

NPI
New Product Introduction
3–7
Days to First Prototype
7
Manufacturing Processes
0→
Concept to Production

Built to Transition to Production

Product development at GM Industries is not just about building a prototype — it's about building a prototype that can become a production part. Every development decision considers the eventual manufacturing process, cost target, and quality requirement.

With seven manufacturing capabilities under one roof — CNC machining, fabrication, molding, printing, casting, forging, and stamping — we can prototype in the same process as production, eliminating the costly discovery of issues at scale.

Discuss Your Project ›

Why prototype in production process?

Most prototyping services use 3D printing or soft tooling regardless of the final manufacturing process. This means your prototype behaves differently to your production part — tolerances, material properties, and surface finish are all different. At GM Industries, we prototype using the same process you'll use for production: CNC turned prototypes for CNC turned production parts, cast prototypes for cast production parts. You validate the right thing from day one.

Development Stages

A structured gate-based development process that moves your product from concept to validated production efficiently.

01
Concept & Feasibility

We review your concept, requirements, and constraints. Material selection, process routing, tolerance allocation, and cost estimation are completed. A feasibility report is issued within 48 hours of enquiry.

02
Design & DFM

3D modelling, 2D drawing generation, and Design for Manufacturability review. Any features identified as high-risk or high-cost are flagged with alternative proposals — before a single chip is cut.

03
Prototype Build

First physical parts manufactured using the target production process — not 3D printed facsimiles. Typically 3–7 working days for machined components. Sample parts issued with dimensional reports.

04
Testing & Iteration

You fit and test the prototype in your assembly. We receive your feedback and implement design changes quickly — multiple iteration cycles supported within the project. Drawing revisions controlled and documented.

05
Pilot Production

Pre-production batch of 10–50 parts with full process controls, inspection gauging, and control plan in place. First Article Inspection (FAI) report issued and approved before volume commitment.

06
Production Release

Locked drawings, approved process, retained fixtures and CNC programs. Repeat production runs delivered to schedule with consistent quality. Your product is in full industrialised production.

How We Build Prototypes

Matched-process prototyping across all seven manufacturing capabilities — your prototype behaves like your production part.

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CNC Machined Prototypes

Turned and milled prototypes from solid bar or billet stock. Tolerances and surface finishes match production — ideal for hydraulic, aerospace, and precision instrument components.

🖨️
Fabricated Prototypes

Sheet metal cut, bent, and welded prototypes for enclosures, brackets, and structural components. Powder coating and surface treatment available for functional appearance samples.

📷
3D Printed Concept Models

FDM, SLA, and SLS printed models for early concept validation, fit checks, and customer presentations — where process fidelity is less critical than speed and geometry verification.

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Cast Prototypes

Investment or sand cast prototypes for components destined for volume casting production — correct grain structure, porosity characteristics, and post-machining behaviour from the very first sample.

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Injection Moulded Samples

Soft-tooled or bridge-tooled injection moulded samples for plastic and MIM components — production-representative material, shrinkage, and dimensional behaviour before hard tooling investment.

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Multi-Process Assemblies

Complete sub-assembly prototypes combining machined, fabricated, and moulded components. We source and coordinate every element — you receive a complete, testable assembly.

Development Timeline

Indicative timelines for each development stage — actual timelines confirmed at project kick-off.

StageDeliverableTypical DurationOutput
FeasibilityFeasibility Report + Quotation24 – 48 hoursProcess route, cost estimate, risk flags
Design / DFM3D model + 2D drawing2 – 5 working daysSTEP file, PDF drawing, DFM report
Prototype BuildPhysical samples (1–5 pcs)3 – 10 working daysParts + dimensional inspection report
Iteration CycleRevised samples per change3 – 7 working daysUpdated parts + revised drawing
Pilot ProductionPre-production batch7 – 14 working daysParts + FAI report + control plan
Production ReleaseLocked drawings & processOn schedule agreementVolume supply per purchase order

What We Need From You

You don't need a complete drawing package to start a development project. Share whatever you have — we'll work with it.

3D CAD file (STEP, IGES, SolidWorks, Catia, DXF — any format)
2D drawing or dimensioned sketch
Physical sample or reference part
Functional specification (what must the part do?)
Material preference or requirement
Target quantity and cost (even a rough idea helps)
Timeline and key milestone dates

If you have none of the above — start with a conversation. Our engineers will ask the right questions.

What We Develop For

Our development team has experience across a wide range of sectors and component types:

Aerospace structural and rotating components
Automotive powertrain and chassis parts
Hydraulic and pneumatic valves and actuators
Medical device housings and precision instruments
Industrial automation and robotics components
Defence and space hardware
Consumer and capital equipment enclosures
Semiconductor and cleanroom equipment parts

Ready to Build Your First Part?

Share your concept, drawing, or sample — we'll review it and respond within 24 hours with a development proposal.

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